Welcome to The Outer Limits
Let’s be honest—we’ve had a blog for a while now. It’s called Katie’s Korner, and if you’ve ever wanted to peek behind the curtain of a professional costume studio (or witness caffeine-fueled creative chaos in real time), that’s the place. It’s where Katie breaks down the how behind our builds: stitching choices, fabric selection, in-progress shots, and all the little behind-the-scenes moments that make our work come to life.
But cosplay? Cosplay is about more than just the how.
It’s about the why.
That’s why we’re launching The Outer Limits—a space dedicated to exploring the heart of what we do. It’s where we talk about the stories, the community, the culture, and the deeper meaning behind this wild and beautiful world of fandom. We love a crisp seam line as much as the next nerd (okay, Katie lives for them), but at the end of the day, we’re not just costume makers. We’re storytellers. And this blog is where we get to tell those stories.
Why Now?
Because the more we’ve worked with cosplayers, performers, and fans across the country, the more we’ve seen that this community is craving connection. Not just a connection to the characters we love, but to the experiences that shape us. The kind you find on a convention floor when you lock eyes with someone dressed as your favorite character. The kind you feel when you finally zip up a finished build and look in the mirror—not just as yourself, but as something more.
We want to talk about that.
We want to write about what it means to play—and why that’s something adults still need to do. We want to dive into the emotional and cultural side of cosplay, the highs and lows of creative work, and what it really means to step into character. Whether you're suiting up as a Sith Lord or a Studio Ghibli character, there’s something powerful happening under the surface—and we think it's worth exploring.
What to Expect
You can expect weekly(ish) posts that are real, honest, and full of heart. We’ll cover:
The emotional connection people have to their favorite characters
What it means to find belonging through fandom
How cosplay intersects with identity and transformation
Creative process insights from theater, film, and convention prep
Highlights from our favorite builds, shows, and collaborations
Oh... and probably a few chaotic Katie stories along the way
(No promises I’ll always get the last word. She talks faster and is verbally quicker—but I type way faster, so I’ve got a fighting chance.)
We’ll be sharing examples from recent projects, behind-the-scenes moments from the studio, and reflections from the road. Some posts will dig deep. Some will be lighter. Some will probably be written at midnight after we’ve both lost a battle with hot glue. But all of it will come from the heart of what OuterRim was built on: story, partnership, and a shared love of turning imagination into reality.
The Difference Between the Blogs
Just so you know where you are:
If you’re looking for the nuts and bolts of a build, go to Katie’s Korner. That’s where she breaks down the construction process, shares sketches, and shows what’s happening on the sewing table.
But if you’re looking for the big-picture stuff—the why behind the craft—you’re in the right place.
The Outer Limits is where we talk about what costumes mean, not just how we make them.
One More Thing
If you’ve followed our journey, you know that Katie and I have been at this for a long time—professional theater, cosplay, conventions, and more glue sticks than we care to count. This blog isn’t just a content strategy or a branding move. It’s a passion project. It’s us, sharing what we’ve learned, what we’re still learning, and what we love most about this strange, nerdy, creative life.
We’re glad you’re here.
We hope you’ll laugh with us, reflect with us, and maybe even be inspired to step a little deeper into your own story.
Because that’s what this is really all about.
Welcome to The Outer Limits. Let’s go past the seams.
See you out there,
—Todd (still typing circles around Katie)